Reread chapter 603, and the whole “Dark King” epithet has an interesting reading if Rayleigh was actually a king.
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When Roger first meets him all Rayleigh says about his past is that his home burned down and he stole this boat and lives in it.
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Another fun visual clue is that Rayleigh is not in Loguetown’s docks, at least not the one the Straw Hats were in, and that’s Roger’s hometown.
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So in the manga Roger just shows up, asks his name, and Rayleigh is hesitant and just says “…Rayleigh” and then Roger says well this is a fortunate occurrence, how’d you like to turn the world upside down with me?
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And that’s where the manga flashback ends and returns to Rayleigh tearing up.
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What if “Dark King” Rayleigh, is quite literal. The World Government didn’t like him, said he was a dark king, probably for not joining the World Government, and liberated the kingdom from Rayleigh and burned his castle down.
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So he just fled on this boat, planned to drink away his days knowing the World Government was chasing him on the run, and suddenly Roger gave him a chance of turning the world upside down, and he figured why not? I’m gonna be killed anyway sooner or later might as well become a Pirate with this guy and piss off the World Government as much as possible.
*Theory by MaimedJester